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Today our Malaysia distributor common rail test bench visits our factory and workshop. We discussed the training, after service and technical support to the common rail test bench, besides, they also practiced the 418,918 and 718 common rail test bench to test and check the Denso injector data and HEUI injector data.

 

As we all know, the after service is a very important part when the test bench was sold to customers. ZQYM common rail test bench promised we will provide free training, installation and setup for common rail test bench to every customer to make sure this machine 100% working ok for your local injectors. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Meanwhile, we will provide a whole solution to them, including common rail test bench, common rail diesel parts, CR repair tool kits etc. For any questions just please contact us any time, we are happy to provide you more details and solutions.

Published in News

 

Simple Common Rail Injector Tool is indispensable tool in injector maintenance and detection, can quickly match for many common rail injector disassemble on the market, thus saving repair time of common rail injector.

 

 

A vast majority of new generation light commercial road vehicles and heavy duty diesel engine applications are equipped with electronic unit injectors or electronic unit pumps. 618D is this solution for injector , pump, EUI, EUP test, Operator only needs to choose the exact injector pump part number in the database to start testing. 

Testing diesel common rail injectors & pumps are becoming tough with new generation of common rail systems. More precise pressure controls, precise metering along with very precise speed control is now required for testing new generation CR pumps.

 




618A
is designed to be able to test all types of EURO III, EURO IV CR injectors and pumps automatically. Including Bosch, Del phi, Denso, Siemens type inline CR injectors and pumps system data plans, and it features in complete test data. Software and database is upgraded periodically, and new models, types or new makes common rail injectors are included as they appear in the market. 


618 A common rail injection pump tester with basic features which enough start repairing injector pumps with minimum investment. It will be fully meet repair requirement. It use industrial level quality configuration , and the important parts imported from BOSCH Germany and other famous brand worldwide. Its database including thousands of oil pump and injector data. All these data is completely match with original standard data. We give 3 years warranty, and software enjoy free update lifetime. With the data self learn and data add automatically function, you can DIY any kind of data adjust and finish all kinds of systems test accordingly. This Test Plan Calibrator module to enable users even no experience to create test plans for new injectors & pumps.


Benefits for ZQYM 618A the common rail injector pump tester

1. Five injector stander data came from Injector tightness test, Injector full load test, fuel injector oil-return testing, injector idle test, pre-spray injector test can be tested within five minutes.

2. Pump test can be finished within 4 minutes, pump testing items contain pump full load test, pump start-up test, pump load test, oil pump solenoid valves and metering valve test, pump standard data. EUI / EUP testing project contains EUI / EUP full load test, EUI / EUP in the load test, EUI / EUP idle test, EUI / EUP start the test, EUP / EUI standard data

3. Piezoelectric crystal injector test five data of injector within five minutes, injector tightness test, fuel injector full load test, fuel injector oil-return test, injector idle test

4. DIY data increases, testing reports, storage of test reports, customization of test report, poor reports, system error codes, tips of maintenance.

 

 

 

 

 

Features of diesel fuel pump test bench machine 618A:

1. It is designed to be able to test all types of CR Pumps, including Denso HP0 and Bosch HP3pump, EUP,EUI and piezo-electric crysta injector test.

2.7 degree Euro III standard oil filter: accuracy reaches 2 μm

3. User friendly DIY, reset and adjust data plans data make it application for all kinds of oil pump and injector.

4. 3 steps protection of wrong use making test life easy to understand and help to save a lot.

5. Complete Automatic Testing, results are show with easy to understand test report.

6. Precise test data report and good quality base on main parts imported from original Bosch, VSE, and Italy brand parts.

7. Latest version control software and drivers, free update lifetime

8. High stability, product will be go with 1000 hours pressure test before ship. We already have more than 5000 users in Chinese market.

9.ZQYM has training shop and 24 hours after sales service support. We supply Repair manuals for repairing various common rail injectors and pumps.

Technical Specifications of fuel pump test bench 618A

1. Important components of fuel pump testing machine 618A
High-pressure pump Original BOSCH CP3H pump
Common rail tube Original BOSCH
Common rail pressure Sensor Original Bosch Sensor
Fuel metering valve Original Bosch Valve
Common Rail Pressure System Max 2200bar
Flow sensor Original Germany VSE
InjectorFlow sensor ≥700 ml/min
Pump Flow sensor ≥3000 ml/min
Injector Flow sensor accuracy 0.5 ‰
Pump Flow sensor accuracy 1‰
Flow sensor 2 pcs
Passage switching solenoid valve 2 pcs made in Italy
DRV valve original BOSCH 0281002507
Rail Fuel pressure set-up time 3 sec
Quick start Yes
2. Software system of CRDI injector testing machine 618A  
Injector Quick test 5 min  
Injector Test Projects 5  
Injector Sealing test Yes  
Injector Max test Yes  
Injector Back flow Yes  
Injector idle test Yes  
Pre-injection test Yes  
Injector Data Yes  
Pump Quick test 4 min  
Pump Test Projects 4  
Pump Max test Yes  
Pump Start test Yes  
Pump medium test Yes  
Solenoid valves and pumps metering valve test All SCV, PCV IMV ZME valves  
Pump Data Yes  
EUI/EUP Test Projects 4  
EUI/EUP Max test Optional  
EUI/EUP medium test Optional  
EUI/EUP idle test Optional  
EUI/EUP Start test Optional  
EUP/EUI Data Optional  
Piezoelectric crystal injectors Optional  
EUP/EUI Optional  
HP0 Support  
Auxiliary Repair Tools Optional  
DIY Data Support  
Test report support  
Test report save yes  
Test report Customization yes  
Adverse Report support  
trouble code Support  
Maintenance Remind Support  
Screen Show 19 inch LED display shows the inspection process, operation, test reports, bug reports  
3. Host control section of diesel injection pump test bench 618A  
Chipset Intel ARM X9  
USB port 4  
VGA port 1  
Operating system Winds CE  
Design standards Industrial control standards  
1000 hours pressure test Yes  
4. System filtration and protection of common rail pump test bed 618A  
Clogging reminder system Yes  
Filters 7  
Primary standard Filter 2, Euro III standard  
secondary standard Filter 5 ,Euro III standard  
Cooling method 2 synchronous cooling  
Fuel Cooling method Electric cooling fan blades  
Radiator numbers 2 sets  
Fuel tank Combined automatical classified tank  
Main tank capacity 45L  
Auxiliary fuel tank 10L  
5. Ancillary apparatus of diesel fuel test benchs 618A  
Host voltage 220V/380V  
Motor power: 11kw  
Low pressure oil motor power 1.5kw  
inverter 11kw  
Stabilizer 500AV  
Work Lights Yes  
mist eliminator Yes  
Access Switch for test chamber Yes  
Display 19 inch LED screen  
6. Aids tool of Common Rail Injector And Pump Test Bench 618A  
Injector Test Fixture Yes  
Oil collector Yes  
7. Update and warranty of CRI injector Test Bench 618A  
Update method of Diesel test bench 618A U disk update  
Warranty 3 years  
Data add DIY manually add and U disk update  
Upgrade deadline Lifetime Free  
8. Packing of CRIN injector Test Bench 618A  
Dimensions 1900*830*1600mm  
GW 850KG  
NW 800KG  
Packing Environmentally friendly packaging, export fumigation wooden plywood  

ZQYM built-Injector universal clamp is applicable for connections of all built-in common rail injectors. especially for BOSCH, DELPHI, DENSO. It can achieve fast connection of common rail injector without more operation.

 


It is very convenient to connect. The built-Injector universal clamp can collect oil return easily, connect with The corresponding line, and meet the technical requirement of testing built-in common rail injectors.

 

 

 

 

 

Detail for Common Rail CRS Tools Built-injector Universal Clamp Kit pictures show:

 

 

 

BOSCH combined injector tester can simulate fast computer board diesel engine common rail injector drivers, including Bosch, Denso, Delphi common rail injector pulse signal, when the injector is connected to the injector calibration after the device, and connect the drive line starts to manually check the injector pressure, gauge pressure reaches the observation may open injector pressure, opening the main switch to test injector atomization, injection holes are blocked and the opening pressure under certain conditions. The injector tester is simple and easy to use, it can be arbitrarily between BOSCH, DENSO, DELPHI switch, the host screen with LCD display. LED lights can simultaneously display the working conditions of the injector, it configuration the BOSCH , DELPHI , DENSO injector cable, 220V power supply is turned on as long as you can work, is to check the indispensable common rail injector repair tools.

 

 


 

 

 

Parameter of injector tester:

No.

Name

Description

1

Host

LED Display

2

Power supply

220V DC supply

3

The main test line

For injector line connection

4

Universal injector clip

2 sets for testing cylinder injector

5

Dedicated injector cable

6 sets, Suitable for BOSCH, DENSO, DELPHI

6

Injector Host Checker

The injector is fixed parity host more convenient to use on the bench

7

Connecting tubing

3 sets

8

Validator Leverage

1 sets

9

Product Manual

1pcs

10

Weight

12kg

 

Universal clamps applicable for whole series of fuel injectors of Bosch,Denso, Delphi injector.

 


Universal injector connector adapter supports 5 different models of mating connector It is suitable for connectivity of BOSCH external fuel injectors, built-in injector and DENSO external injectors,

built-in injector, they are the most convenient tools when you are on the injector inspection, maintenance, cleaning, which greatly improve work efficiency to save your time.
Parameter of Injector Connector Adapter
Weight: 3.5kg
Common Rail CRS Built injectors and external injector Tool Bosch Universal Injector Clamp Denso Injector Clamp

 

 

Injector Connector Adapter detail shows:

 

Diesel common rail injector clamps CRS injector toolDiesel common rail injector clamps CRS injector tool

Diesel common rail injector clamps CRS injector toolDiesel common rail injector clamps CRS injector tool

Diesel common rail injector clamps CRS injector toolDiesel common rail injector clamps CRS injector tool

 

This common rail injector holder with the use of common rail injector bench, it is holding fast to achieve injector common rail injector test bench test injectors is good or bad, it has a completely configuration, which includes ancillary support tool holder.

 


 

 

 

 

 

 

 

 

Parameter of Injector Holder
Volume: 21*31*11 cm³
Weight: 18KG

Packing List of Common Rail Injector Holder

No.

Code

Quantity

Matching injector models

1

D70(Z26)

1

BOSCH 0445 120 156

     

BOSCH 0445 120 083

     

BOSCH 0445 120 110

     

BOSCH 0445 B2910 300

2

D71(Y26-19)

1

DENSO 6222 5942 5941 6692

3

D72(Y26

1

BOSCH 0445 120 123

     

BOSCH 0445 120 007

     

BOS CH 0445 120 059

     

BOSCH 0445 120 178

     

BOSCH 0445 120 121

     

BOSCH 0445 120 070 with Gland

4

D73A(Z30)

1

BOSCH 0445 120 127

     

BOSCH 0445 120 086 265

5

D74(Y30)

1

BOSCH

6

D75(Z28)

1

BOSCH 0445 120 160

     

BOSCH 0445B 290 29

     

BOSCH 0445 120 215

     

BOSCH 0445 B2900 600

7

D76(Y28)

1

BOSCH 0445 120 124

8

D77A(Z29)

1

BOSCH

9

D77B(Y29)

1

BOSCH 0445 120 102

10

D78A(Z32)

1

BOSCH 0445 120 106 084

11

D78B(Y32)

1

BOSCH RENAULT

12

D79(Z34)

1

BOSCH

Common Rail Injector Holder Standby list

1

A type inlet connector (D7-JYJTA)

1

All models applicable than C-, B-

2

B-type inlet connector (D7-JYJTB)

1

Applies only to D71 (Φ26A-Φ19)

3

Inlet connector locking screw (D7-JYJTC)

1

Applies only to D78 (ZΦ32) D79 (ZΦ34)

4

Oil inlet fitting tight cap (D7-YZJM)

1

Applies to the full range of gripper

5

Oil inlet fitting o-ring (D7-OXQ14)

3

Applies to A, B, C-type oil inlet fitting

6

Holder o-ring (26) (D7-OXQ26)

6

All models except for D71

7

Holder o-ring (24) (D7-OXQ24)

1

Applies only to D71 (Φ26A-Φ19)

8

D72 adapter

1

Adaptation Model: BOS CH 0445 120 121

     

BOSCH 0445 120 070